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Comparing Remanufactured Engines To Original Ones

By Timothy Burns


The process of doing a rebuilding of a product according to its original specifications by the combination of repaired, reused, or new parts is called as remanufacturing. The replacement of some parts or components which are already worn out and are subject to degradation is required. So remanufacturing is one form of product recovery, and so it is expected that the remanufactured product must be the same as a new product.

This process involves the restoration of a product into a like new shape by doing several industrial processes. The process start by disassembling the components and those that can are reusable are cleaned. Then after, these are being reassembled from old parts and are expected to look like the original product. The manufactured product ranges from compressors, air conditioning units, equipment and machines, robots, musical instruments, to remanufactured engines.

There are four main benefits when remanufacturing engines. First is having a lower cost. These can be one of the important factors that affects engine remanufacturing. These engines costs fifty percent less when being compared to new Tier 4 engine. The maintenance for Tier 4 types can be very costly.

Second, less downtime. Deciding to replace an old engine requires important engineering time. And it is also possible that it will provide out of service rental equipment for months. The integration process and testing process of new ones takes longer than remanufactured ones.

Third is an increase in its resale value. Serviceability and availability are two of the main factors that makes Tier 4 equipment difficult to sell. Since there are countries which are less regulated, they may not acquire some technologies that would support this kind of products. And also, they may not have ultra low sulfur diesel fuel that is needed for this type in order to operate effectively.

Fourth is its sustainability. If you purchase an engine which is being remanufactured, it may be a good contribution for the reduction of waste impact out of landfills in the environment. If you utilize recycled parts or components, only eighty percent of energy is used compared to the new one. In conclusion remanufacturing products is much more better.

There are also some other forms of product recovery. These are the reuse, repair, refurbishing or reconditioning, recycling, and cannibalization. Literally, reuse means to use an item again after it is being used. Some advantages of reusing are saving energy and raw materials, reduce the disposal needs and costs, savings of costs for the businesses and consumers, and lastly, older items are more better when it comes to how it is handcrafted.

Repairing is the process of fixing mechanical, plumbing, or electrical devices. Scheduled maintenance is another term for it. It is a routine of actions that are performed to keep the device in a working order. It involves the combination of managerial, technical, supervision, and administrative actions.

Recycling is a process of converting waste materials into reusable objects. This prevents waste and also reducing the consumption of the raw materials, water and air pollution, and energy. Cannibalization is the removing of parts from similar devices and installing it to one device for proper functioning. This is done when no spare parts can be provided.




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